Brother PR655 Embroidery Machine: Ultimate Guide from Features to Projects

1. Introduction: Mastering the Brother PR655

Built for commercial-grade output with approachable controls, the Brother PR655 blends multi-needle speed, a guided interface, and roomy hoops so you can move from monograms to apparel runs with minimal downtime. If you’re considering a brother embroidery machine for serious work, the PR655 shows why it’s a favorite for ambitious hobbyists and small shops.

2. PR655 Specifications and Key Features

The PR655 brings pro results to compact studios, pairing a generous embroidery field with fast, consistent stitching and straightforward setup.

2.1 Embroidery Area and Speed Capabilities

The headline spec is a 12" x 8" (30.5 x 20.3 cm) embroidery field—ideal for jacket backs, décor, and batch runs without constant re-hooping. Speed scales with the job: 400–1,000 stitches per minute (SPM) on flat frames and 400–600 SPM on caps, letting you slow down for delicate fabrics or power through production.

2.2 Automatic Systems and Built-in Designs

Automatic needle threading speeds setup, upper and lower trimmers cut threads at color changes, and smart tension keeps stitches smooth on thick or delicate materials. Creativity comes preloaded: 25 built-in designs, 60 bonus designs via USB, and 28 adjustable fonts (including Renaissance, floral, appliqué, and Greek). Monogramming is simplified with three dedicated font styles and ten frame shapes with fourteen border stitch patterns. The 4.4" x 7.3" HD LCD touchscreen supports drag-and-drop placement, rotation at 0.1°, 1°, 10°, or 90°, and curved text—all previewed in color.

2.3 Multi-Needle Efficiency and Portability

Six needles let you assign up to six colors and let the machine auto-switch during multi-color designs. For designs using more than six colors, on-screen prompts guide quick spool swaps. At 81 lbs (36.7 kg), the PR655 stays stable for clean stitching yet can be repositioned as your studio layout evolves. Optional sleeve frames and a cylinder arm expand placements to sleeves, tote bags, and trouser legs.

The machine accepts a broad lineup of brother embroidery machine hoops to cover tiny logos through large placements.

3. Operating the PR655: Techniques and Workflow

Designed for both simplicity and scale, the PR655 accelerates first-time setup and production workflows—exactly what you want in an embroidery sewing machine.

3.1 Threading, Bobbin Setup, and Color Management

Threading is streamlined:

1. Thread Path: Guide thread through the color-coded path, tension discs, and take-up lever for each needle.
2. Automatic Threading: Press the auto-thread button; the machine threads and trims to save time on multi-needle setups.
3. Bobbin Insertion: Use pre-wound bobbins, seat the thread in the bobbin case tension, and ensure a snug fit to prevent breaks.

For designs with up to six colors, assign each color to a needle to enable automatic switching. For more colors, the screen prompts spool changes. Automatic trimming after each color keeps the field clean and reduces waste. Pro tip: adjust upper tension so the red lines are just visible on the dials for consistent results.

3.2 Core Embroidery Process and Advanced Tools

1. Design Selection: Choose a built-in design or import via USB. Preview on the color LCD, fine-tune thread colors, and position.
2. Hooping and Placement: Hoop fabric to match the project. Use positioning marks—or an optional laser pointer—for precise alignment.
3. Sewing Execution: Start stitching; the presser foot lowers automatically, threads trim between colors, and real-time feedback plus a safety lock keep you in control.
4. Post-Processing: Remove the item, tidy stabilizer, and finish edges as needed.

Advanced tools include an Appliqué Creator to generate underlay stitches and Print and Stitch™ technology to convert printed images into embroidery files—ideal for badges, medallions, and photo-like designs.

4. Evaluating the PR655 for Business Use

The PR655 balances capability and accessibility—practical for launching or scaling a home-based embroidery business.

4.1 Cost Analysis and Home Business Suitability

With a listed price around $5,999.50 (discounted from $11,999), the PR655 lowers entry cost without sacrificing professional output. The 6-needle system minimizes manual intervention, and the basting function helps secure fabric before stitching to prevent mistakes. Users moving from single-needle machines report faster throughput, less hovering, and more time for growth. Automatic thread tension and fast stitching reduce waste and labor across a wide fabric range. At roughly 30" x 20" x 23" and 81 lbs, it fits most home studios. Optional PE-Design® NEXT software supports advanced customization and linking multiple PR-series machines.

4.2 How does the PR655 fare in a brother embroidery machine comparison chart against other workhorses?

Bottom line: the PR655’s field size, speed, and value make it compelling, even compared with newer models. As a discontinued model, long-term firmware and accessory support may diminish, but performance and accessibility remain strong for home-based production.

5. Essential Accessories and Hoop Compatibility

The right frames transform capability. The PR655 supports a broad range of hoops for everything from tiny logos to jacket backs.

5.1 Included vs. Optional Frames

If you’re tracking brother embroidery hoops sizes, the standard set includes four hoops:

• 1.5" x 2" — Small logos and patches.
• 4" x 4" — Everyday medium designs.
• 5" x 7" — Names on towels, bags, and shirts.
• 8" x 12" — Large placements like jacket backs and quilt blocks.

Optional frames expand placements: cap frames, sleeve frames, border frames, round frames, clamp frames, and magnetic hoops. Expect typical pricing of ~$69–$139 for standard hoops and $399+ for magnetic or specialty frames. Many PR655 hoops also fit other Brother multi-needle machines and select Baby Lock models.

5.2 Magnetic Hoop Solutions for Garment Embroidery

Tired of hoop burn, slippage, or constant screw tightening? MaggieFrame is a premium choice among magnetic hoops for brother embroidery machines tailored for garments.

For size planning, review brother magnetic hoop sizes to match fabric thickness and design scale.

• Ultra-Durable: BASF Ultrason P3010 PPSU build, up to 40x the lifespan of standard plastic hoops.
• Speed: Powerful N50-grade magnets can reduce hooping time by up to 90%.
• Fabric Versatility: Even tension on thin silks to thick sweatshirts; helps prevent hoop burn.
• User-Friendly: Reference lines simplify alignment and reduce repetitive strain.

Note: MaggieFrame hoops are intended for garment embroidery, not caps/hats.

6. Troubleshooting and Maintenance Guide

With a few habits and checks, most issues are easy to resolve, keeping projects and schedules on track.

6.1 Resolving Thread Breaks and Tension Issues

Bobbin tension should target 25–30 grams using a gauge. If bobbin thread shows on top, upper tension may be too loose—or bobbin tension too tight. Common fixes:

Step-by-step: verify the thread path, confirm bobbin tension with a gauge, re-thread carefully, clear lint or stray threads in the bobbin area, and replace dull or bent needles.

6.2 Long-Term Care and Part Replacement

• Oiling: A small daily drop on the race and needle bars.
• Cleaning: Brush out lint, including under tension clips; a business card can catch hidden threads.
• Reset: Use factory reset (Menu > Initial Setup > Reset) for persistent issues.
• Lifespan: Replace needle bars every 6–12 months depending on use.
• Storage: Keep covered in a dry, temperature-stable space. Annual servicing helps sustain performance.

7. Software Integration and Design Customization

Pair the PR655 with software to digitize, customize, and import designs efficiently—whether you manage a single machine or a small PR-series cluster.

7.1 PE-Design and Artspira Workflows

PE-Design 11 offers over 1,000 built-in designs and 130 fonts, plus tools like PhotoStitch, Auto Punch, and a Font Mapping Tool for custom fonts. A Design Database organizes projects, and the Link Function can connect up to four PR-series machines. Artspira (mobile) provides design editing with a subscription library of 7,000 embroidery and 3,000 cutting designs.

Import designs by saving to .PES and transferring via USB. Refer to official manuals for protocol details and supported data types. The PR655 supports .PES, .DST, and .PHC formats.

8. Practical Project Tutorials

Put the PR655’s multi-needle efficiency and accessories to work across apparel and décor.

8.1 Custom Apparel Techniques

For steady garment hooping and fast alignment on sleeves or thick knits, a magnetic hoop for brother can reduce setup time and help prevent hoop burn.

Materials: hoodie or t-shirt, cutaway or tear-away stabilizer, an appropriate hoop (12" x 8" recommended), and up to six thread colors. Prepare your design (e.g., in PE-Design), hoop with even tension—MaggieFrame helps on thick or delicate fabrics—use the laser guide to center, assign colors to needles, lock, and stitch. Trim stabilizer to finish.

8.2 Home Decor and Bulk Order Tips

For felties or snap tabs, Fast Frames streamline small items. For bulk runs (100+), pre-thread all six needles, leverage automatic thread anchoring, save designs to USB for quick recall, and use resume to maintain consistency. Maintain balanced thread tension and evenly wound bobbins for reliable output across batches.

9. Conclusion: Is the PR655 Right for You?

The Brother PR655 stands out with its 12" x 8" field, up to 1,000 SPM speed, and six-needle versatility. Pair it with time-saving magnetic hoops for garment embroidery to speed setup and reduce errors. If you’re building a small business or upgrading from single-needle gear, the PR655 delivers capacity and reliability for apparel, décor, and bulk orders.

10. Frequently Asked Questions

10.1 What are the main differences between the Brother PR655 and PR670e?

Both are six-needle machines with a 12" x 8" area and up to 1,000 SPM. The PR670e, as a newer model, may offer updated software compatibility, while the PR655 often stands out for value when discounted.

10.2 What is the maximum stitch count or memory capacity?

Up to 500,000 stitches (1.7MB) can be saved to internal memory, with USB for larger or additional designs.

10.3 Which stabilizers are recommended?

Match stabilizer to fabric weight and stretch. Cutaway or tear-away works well for garments; heavier items like towels benefit from cutaway.

10.4 Can I import my own designs via USB?

Yes. Import compatible formats via USB and preview/edit on the HD LCD touchscreen.

10.5 What hoop sizes are included, and are there optional frames?

Included: 1.5" x 2", 4" x 4", 5" x 7", and 8" x 12". Optional frames include caps, sleeves, borders, round frames, clamps, and magnetic hoops.

10.6 How do I maintain the PR655 long-term?

Daily oiling, regular cleaning, and needle bar replacement every 6–12 months based on usage. Store covered in a dry, temperature-controlled space and schedule professional service as needed.

10.7 Is the PR655 beginner-friendly?

Yes. Automatic threading, an HD LCD touchscreen, and on-screen help support new users while providing commercial-grade capability.

10.8 Can I link multiple PR655 machines?

Yes, with optional PE-Design® software you can link up to four PR-series machines for coordinated production.

10.9 Which formats does the PR655 support?

Supported formats include .PES, .DST, and .PHC.

10.10 Where can I find additional support?

Consult Brother manuals, FAQs, and community tutorials for guidance on threading, tension, and design editing. For persistent technical issues, contact an authorized Brother service center.